Transform traditional plants into precision, data-driven factories with multi-level BOM routing, real-time machine OEE telemetry, barcode dispatch, and scrap control.
Eliminate legacy spreadsheets, manual data transcription delays, and departmental silos with purpose-built software.
Machinery failures happen without advance telemetry warning, halting downstream assembly lines and delaying delivery orders.
Track machine running hours, stroke cycles, and service schedules automatically with proactive alerts before mechanical failure occurs.
Synchronize operational phases across departments with structured handoffs, digital verification gates, and real-time status visibility.
Pre-configured software modules engineered specifically for this business vertical, avoiding generic one-size-fits-all compromises.
Define complex multi-tier bill of materials with workstation cycle times, machine labor rates, tooling requirements, and scrap allowances.
Supports recursive sub-assemblies down to 10+ levels.
Track revision histories with automated effective date cutovers.
Calculates labor, power, and overhead machine burden rates per hour.
Model machine hour burden, scrap percentages, and unplanned downtime to discover your annual plant optimization potential.
Track throughput, bottlenecks, and completion percentages across all primary operational divisions in real time.
Catch non-conformances before customer delivery with digital inspection checkpoints, defect heatmaps, and supervisor sign-offs.
Inspect alloy composition and polymer density before approving warehouse receipt.
Verify precision dimensions with digital calipers and automated optical measurement.
Perform 100% automated optical inspection and random stress testing against customer specs.
Link manufacturing production completion directly to commercial sales ledger accounts. Auto-generate delivery challans with serialized pallet numbers.
Equip leadership with automated KPI scorecards, drill-down analytics, and daily performance digests.
This industry solution integrates natively with Nabik AI's modular cloud software suite.
BOM engineering, workstation routing, MRP, and shop-floor OEE execution.
Barcode bin storage, batch numbers, FIFO picking, and scrap ledgers.
Batch job costing, multi-currency ledger, supplier 3-way match, and tax compliance.
Quotations, pricing matrices, customer credit limits, and delivery tracking.
AI agents monitoring telemetry anomalies, supplier delays, and work order bottlenecks.
Protect proprietary formulas, client privacy, and financial ledgers with granular departmental permissions and permanent audit logs.
Floor workstation operators have touch access only to assigned job cards, preventing access to corporate financial accounts.
Scrap authorisations over 1% require digital approval from both Quality Lead and Factory General Manager.
Every raw material lot change and workstation handoff is time-stamped with employee RFID badges.
Machinery telemetry from PLC/SCADA sensors is encrypted with TLS 1.3 before cloud database ingestion.
Our structured 6-stage rollout methodology guarantees zero disruption to ongoing daily business.
Map work centers, tooling requirements, industrial scales, and PLC communication protocols.
Consolidate multi-level bill of materials, scrap variance formulas, and workstation labor rates.
Deploy rugged touch terminals, barcode thermal printers, and WiFi mesh routers across shop floors.
Migrate raw material stock, supplier catalogs, machine maintenance histories, and open orders.
Train machine operators, maintenance engineers, and QA inspectors on simulated production batches.
Live plant cutover with our industrial automation engineers on-site for immediate support.
Replaced 4 fragmented legacy systems with our Enterprise ERP across 5 production units, achieving real-time BOM accuracy, automated procurement routing, and 40% faster month-end financial closing.
Share your business requirements and explore how a connected software solution could support your organization.
Manufacturing ERP coordinates engineering BOMs, material procurement (MRP), machine workstation scheduling, and real-time OEE tracking into a unified digital platform, eliminating production delays.
Join leading discrete and process manufacturers that use Nabik AI to eliminate machine downtime, cut raw material waste, and guarantee 100% on-time customer delivery.
